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UE PROJECT
Services · Development & Scale

Process Optimization & Scale-up

We support our partners in transferring technological processes from the research stage to full industrial scale, while also improving and refining them to meet the demands of efficient, stable, and commercially viable production.

Scale-up transition

From laboratory development to industrial manufacturing

  • Scale-up support

    From research stage to industrial scale

    We support our partners in transferring technological processes from the research stage to full industrial scale, while also improving and refining them to meet the demands of efficient, stable, and commercially viable production.

  • Critical transition

    Laboratory development to industrial manufacturing

    The transition from laboratory development to industrial manufacturing is one of the most critical phases in the lifecycle of a botanical extract process.

  • Production reality

    Real production conditions

    At this stage, even well-performing laboratory concepts must be carefully evaluated, adapted, and optimized to ensure they remain effective, reproducible, and economically sound under real production conditions.

Approach

Process quality, stability and operational efficiency

We combine process development expertise with practical production insight to help clients scale technologies in a way that preserves product quality, process stability, and operational efficiency.

  • Product quality
  • Process stability
  • Operational efficiency
  • Real production conditions

Laboratory trials to pilot scale

Whether the objective is to move from laboratory trials to pilot scale, prepare a process for industrial transfer, or improve the performance of an existing manufacturing solution, we provide tailored technical support aligned with both process requirements and production realities.

Structured, data-driven approach

Our role is to guide this transition with a structured, data-driven approach that minimizes risk and supports confident implementation.

Scope of services

Our scope of services includes:

  1. 1 Analysis and verification of the process at laboratory scale
  2. 2 Development of a scale-up strategy covering the transition from lab to pilot and from pilot to production
  3. 3 Optimization of process parameters with regard to yield, quality, and process stability
  4. 4 Identification and elimination of technological bottlenecks
  5. 5 Adaptation of processes to real production conditions
  6. 6 Support during process start-up and stabilization on industrial installations
Deliverables

What we deliver

  • A verified and scalable technological process

  • Optimization recommendations for production

  • Process data required for implementation

  • Technical support during start-up and initial production batches

Cooperation

Smooth transition to commercial scale

Our goal is to ensure a smooth and efficient transition from technology development to stable manufacturing, while improving process performance, product quality and reproducibility.

  • Smooth and efficient transition

    We help transfer technology from development to stable manufacturing.

  • Commercial scale results

    We support processes ready for industrial operation and consistent commercial-scale performance.

CUSTOM FORMULATIONS

Can’t find exactly what you need?

Our R&D team builds custom extracts, branded actives, and bespoke formulations from over 60 botanical sources. Tell us what you’re working on.

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